iso logo

logo 419.873.0270
Perrysburg, Ohio
 
Hose Form Tooling
 
  Download Equipment List (pdf)
  Hose Form Mandrels
Assembly & Check Fixtures
Trim Fixtures
  For more information on our capabilities, contact us direct by
phone or email copferman@jerl.com
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Since 1975, Jerl Machine has provided special tooling for rubber hose application and plastic fuel lines. Collaborating with our customers along with the use of our proprietary software allows us to integrate their needs while minimizing cost and maximizing efficiency. We pride ourselves in rapid response and superior quality.

Hose Form Mandrels

Jerl Machine has produced Hose Form Mandrels for over 25 years. Our internal designed CNC Benders are state of the art. Using custom-tailored software we can quote and design your projects with exceptional speed producing prints within a day and prototype parts in 2 – 3 days from design approval. Production capabilities allow order sizes of 20 to 500 mandrels to be processed quickly and in a cost effective manner to meet your high volume requirements.

  • Steel, Stainless Steel, Aluminum
  • Up to 2 1/4" diameter bending capability
  • Accessories available to maintain control diameters and overall length
  • Designed to maximize autoclave space

CNC Solid Stock Bender

  • CNC bending capability maximizes efficieny and repeatability
  • Aluminum ~ Stainless Steel ~ Cold Roll Steel ~ Cast ~ Machined
  • Bend up to 2 1/4″ diameter solid aluminum stock
  • Bend up to 1 1/2″ diameter solid cold rolled steel
  • Gemlux coating available for ease of operation
  • Rapid Prototype (2-3 day turnaround) and production capability

Check Fixtures

  • 100% Certified through CNC CMM
  • Certified inspection reports provided
  • Used as master to inspect 100% of mandrels

Design Capabilties

  • SolidWorks 2014 ~ AutoCAD 2009 ~ MasterCAM
  • Collaborate with your design team to maximize oven efficiency
  • Solid Modeling Capability
  • Custom-tailored software allows for rapid design times

 


Hose Form Assembly and Check Fixtures

Design and build complex assembly and check fixtures with multiple components. We can meet all your inspection and assembly requirements by integrating mulitple features into one gauge or fixture. We offer GDT designs, incorporate hose clamp orientation, hose length, Go/No Go, and accommodate clearances for connectors and fittings. We will also design fixtures to inspect integrated steel and rubber assemblies.

  • 100% Dimensional CMM Inspection
  • Certified Assembly and Check Fixtures
  • Complex Feature Characteristics

Design Capability

  • Design using SolidWorks 2014 & AutoCAD 2009
  • MasterCAM X for CAD & CAM software
  • Solid modeling capability
  • Translators available to handle most file formats

Check Fixtures

  • Mandrels certified to a 100% CMM inspected Check Fixture
  • Solid Modeled
  • Certified results with PDF reports available at customer's request

Assembly Fixture and Inspection Gage

  • Incorporate inspection and assembly into one fixture or gage
  • Go/No Go for overall lengths
  • Hose clamp rotation locators available
  • Connector positions
  • Assembly of small components

 


Trim Fixtures

Jerl Machine offers three styles of cutter bodies that can be incorporated into trimming rubber hose to length. Both patented and patent-pending design cutters maximize tool life while providing efficiency (minimal end trim). We stock all spare parts and can meet the most challenging of applications.

  • Minimize end trim
  • Patent-pending cutter blade design
  • Stock spare parts

Design Concept

  • Design using SolidWorks 2014 & AutoCAD 2009
  • MasterCAM CAD / CAM software
  • Solid Modeling capabilities
  • Translators available to handle most formats

Trim Fixtures

  • Minimize end trims
  • Diameters from 1/4″ to 2 3/8″ diameter
  • Proprietary cutter blade design minimizes end trim & promotes clean, straight cuts
  • Designs to handle multiple parts per cycle

Cutter Bodies & Spare Parts

  • Stock entire replacement units
  • Stock cutter bodies and blades
  • Ship within 1 – 2 business days
   

 

 

 

 
 
 

© Jerl Machine, Inc.
419.873.0270 | Fax 419.873.0276
11140 Avenue Road, Perrysburg, Ohio 43551

ISO 9001:2015 Audit3 Registered Firm